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Food / Medicines / Cosmetics Solution
Food/MEDICINES/COSMETICS
The display on the booth depicts a production process on a foodstuffs manufacturing line.
1. Mixing process
2. Molding process
3. Inspection/sorting process
4. Packaging process
5. TCO reduction using e-F@ctory
6. Product quality control
Mixing process
In mixing processes where a number of raw materials are combined, maintaining the correct temperature is just one challenge. Because large amounts of material are mixed each time, one of the keys to improving productivity is to reduce the wastage losses caused by power failures. The problems faced in mixing processes can be resolved by using Mitsubishi Electric products.
- Temperature control units make it easier to manage temperatures with high levels of consistency
- The compact UPS FREQUPS series, can provide an optimally consistent power supply
- BOX Data Loggers can produce batch process data reports with no need for a computer
Molding process
Molding processes that feature a large number of small devices face not only the problems of improving mold quality and production speed, but also ease of construction. Reducing energy use is another problem facing such processes. Mitsubishi Electric can help overcome these problems that beset the molding processes, for example:
- MELSEC-F series PLCs for simple device automation
- FREQROL-A800 series Inverters, providing excellent responsiveness and high-speed operation
- SF-PR series energy-saving high-performance motors, improving efficiency and saving energy
Inspection/sorting process
As operators perform tasks such as inspecting, sorting and feeding products into packaging machines the challenge is to reduce human error. There is also the need to make devices more compact. Mitsubishi Electric have innovative solutions to meet the challenges of inspection and sorting processes.
- MELFA F-series Horizontal Type Articulated Robots can be installed in the existing space
- FR-E700EX and MM-GKR-series Sensorless Servos realize high-precision operation without an encoder
- GOT2000-series Graphic Operation Terminals enable more automatic operation
Packaging process
In packaging processes that involve large numbers of high-speed devices with high levels of accuracy, performance is certainly one problem. But there are also other challenges, including making devices more compact, easier to set up and more energy efficient. The problems faced in packaging processes can be quickly resolved by using Mitsubishi Electric products.
- MELSEC iQ-R-compatible Motion Controllers that can make high-speed, high-precision devices easier to set up and more compact
- MELSERVO-J4 Servo Amplifier helps save energy by making effective use of regenerated power
TCO reduction using e-F@ctory
Gathering and processing data on the current status of the manufacturing site helps reduce the TCO for the entire plant for example:
- Product quality information is collected and presented so that quality trends can be identified quickly and defects prevented before they arise.
- Identification of bottlenecks by analyzing equipment operation data assists in prompt and effective improvements.
- Promotion of energy-saving activities through energy management using power consumption and production information.
Product quality control
Each year stricter demands are placed on the quality of foodstuffs and medicines. Examples include compliance with international standards, extensive traceability of manufacturing history and security assurance for manufacturing sites. Mitsubishi Electric can help in meeting the challenges posed in the manufacturing of food and medicines.
- Supporting compliance with FDA 21 CFR Part 11 and GMP
- Realization of the strict management of manufacturing history
MELSEC iQ-R Series
“To succeed in the face of fierce market competition, we want to design automation systems that enable high levels of productivity and consistent product quality.”
We have taken the problems that confront clients in this position and classified them into 7 categories: Productivity, Engineering, Maintenance, Quality, Connectivity, Security and Compatibility. We have then increase adopted a three-pronged approach to solving these problems: Reduce TCO*, Reliability and Reuse.
The MELSEC iQ-R series will drive revolutionary progress in manufacturing by providing a gateway to a new era in automation.
* TCO: Total Cost of Ownership
FA Integrated Networks
We provide a seamless access environment that goes beyond just applications for controlling industrial networks and extends to include everything from information systems down to the field equipment level. We offer networks optimized for your purposes or applications, with the aim of optimizing your entire system, from development through to maintenance.
MELSEC-Q Series Energy Measuring Units / Insulation Monitoring Units
Any vacant slot in a MELSEC-Q base unit can be used to install an energy or leakage current meter without affecting the arrangement of devices on the control panel.
By combining production information stored in the PLC with diverse energy information, production site issues can be solved from the energy perspective.
MELSEC-L Series
MELSEC-L series provides all the functions, performance and operability needed at the worksite packed into a compact unit no bigger than your hand.
The flexible system construction features excellent compatibility with sensors and advanced motion control, making it suitable for any scenario.
The MELSEC-L series combines ease of use with excellent performance and flexibility, enabling you to build all types of control system in a smaller space and at a lower cost.
MELSEC-F Series
Since the first Mitsubishi F-series micro-PLC was released in 1981, over 12 million units have been shipped worldwide (as of April 2013). Its popularity has been coupled with unceasing efforts, spurred by extensive site feedback over the 32 years since the product first went on sale, resulting in the latest advance in the evolution of the FX series; the third-generation FX3 series micro-PLCs.
Tension Controllers
For all types of tension control: High-performance film, advanced fibers, printable electronics...
These controllers broaden the horizons of the increasingly diverse uses for tension control. By combining the tension detector input adapter (connected to the main unit) with a coil diameter calculation adapter, a wide range of tension control can be achieved.
Graphic Operation Terminal GOT 2000 Series
Graphic Operation Terminal GOT 2000 Series
As well as linking with other FA devices, the ease of use of the GOT2000 raises productivity and leads to improved efficiency.
With the beautifully clear display, it is even easier to directly control the equipment and line status.
The terminal combines the ease of use of a tablet with advanced functionality, enabling you to create new value by catering to a wide range of needs.
MELSERVO-J4 Series
With its industry-leading performance, the MELSERVO assists in building systems for a wide range of applications.
Mitsubishi Electric servo systems have an established track record for installation in a variety of industry spheres. As well as servo amplifiers, servo motors and motion controllers, Mitsubishi Electric products cover everything from PLC, GOT screens to networks, providing system-wide solutions and covering a vast range of applications.
F Series Industrial Robots
F series robots have already been installed in a huge range of industrial applications , including the manufacture of: automobile parts, electrical and electronic products, liquid-crystal and semiconductors, food, medicines and cosmetics, ceramics, as well as education and research environments. Offering class-leading high-speed performance, extremely accurate operation using high-rigidity arms and intelligent solutions capable of dealing with advanced assembly tasks, these robots help to optimize factories to achieve cutting-edge manufacturing.
General-purpose Inverter FREQROL-A800
In a world that is constantly changing, what is needed in an inverter?
At Mitsubishi, we think the answer to that question is to build on past achievements and continuing to innovate.
With superior drive performance suited to virtually any situation and a broad range of functions to cover everything from startup to maintenance, this long-awaited next-generation inverter is capable of creating value on a whole new level.
Sensorless Servo FR-E700EX MM-GKR
The Mitsubishi Sensorless Servo, a new choice in drive systems.
Highly accurate even without an encoder. Compact because there is no encoder.
A sensorless servo is a product that combines a dedicated drive unit with a specially designed sensorless PM motor (Permanent Magnet motor).
It achieves highly accurate operation (PM sensorless vector control) without an encoder, allowing you to build extremely reliable drive systems that will help save energy.
Powerful energy-saving motor SuperLine Premium Series SF-PR
By using its original steel plate frame technology coupled with a new iron core material, the SF-PR has achieved IE3 class efficiency while still retaining the same dimensions. It also continues to be compatible with the installation used for the Mitsubishi SF-JR standard motor, allowing the motors to be switched with ease. Using a high-efficiency motor will also result in energy savings in factory equipment and reduce the amount of power used, meaning you can expect to recover your investment.
FREQUPS Small-capacity UPS
Even during power failures such as power outages and momentary voltage drops, power is supplied by a battery to engage backup operation without interrupting the load. From offices to production facilities, UPS can prevent disposal losses and opportunity losses caused by momentary voltage drops.
MS-T Series Magnetic Contactors
Mitsubishi Electric’s magnetic contactors continue to push the boundaries.
These models have been designed in response to customers’ voices for “smaller control panels,” “reduced inventory” and “safe operations,” and are expected to be valued for a long time.
EcoMonitorLight Energy Measuring Unit
EcoMonitorLight is an energy measuring unit with built-in display for simple and convenient visualization of energy usage. It was created in response to the market needs for a simple, tentative assessment of electricity usage as a measure for complying with energy conservation laws and for conserving electricity.
